[ Smart Visibility for Mobile Assets ]

Smavoo Trolley Sensor

Track presence, count and monitor trolleys across warehouse, picking, and production zones for an efficient flow.

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Technical data

About our Trolley Sensor

The SMAVOO Trolley Sensor brings real-time visibility and automation to one of the most essential logistics tools: the trolley.

It detects the presence or absence of carts at key locations, counts how many have arrived, and communicates via WiFi or LoRaWAN for seamless integration with warehouse systems, AGVs, or WMS platforms. Designed for industrial environments, its compact size and low-power design ensure long-term deployment with minimal effort — enabling fully digital, transparent handling of internal transport equipment.

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One Product,
Endless Possibilities:
  • Picking
  • Warehouse
  • Production Reordering

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[ Key Features ]

Streamline trolley tracking with our SMAVOO Trolley Sensor

Detecting presence, absence, and cart count in real time, it brings automation and visibility to internal transport.

Real-time LED status updates
Integrated distance measurement
Enhances warehouse automation
Compact and durable for industrial environments
Seamless integration for smart logistics
Configurable LED colors for process control

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Real-time LED status updates
Integrated distance measurement

Ready to experience the power of smart logistics?

Contact us today, and 
let’s streamline your logistics
Request a Demo
[ Detailed Product Deep-Dive ]

Technical Specifications

Real-Time Trolley Visibility

Track presence, count insertions, and monitor trolley flow across warehouse, picking, and production zones — ensuring assets are always where they should be.

Compact. Durable. Plug-and-Play.

With a slim industrial build and flexible mounting, the sensor fits effortlessly into existing setups without rewiring or infrastructure changes.

Automation-Ready Connectivity

Equipped with dual communication (WiFi & LoRaWAN), the Trolley Sensor communicates reliably in complex industrial spaces and integrates with AGVs or WMS platforms.

Ultra-Efficient Energy Design

Thanks to low-power operation, replaceable batteries, and real-time monitoring, the sensor delivers long-term performance with minimal maintenance effort.

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[ our Solution ]

One Product,
Multiple Use-Cases

01
Inbound

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Goods Receipt

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01
Warehouse

Trolley Inventory Control Made Easy

The sensor detects the presence or absence of trolleys at docking points, counts total units, and provides real-time location updates — helping teams distribute trolleys where needed and eliminate bottlenecks.

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01
Picking

Smarter Picking with Live Cart Tracking

Track cart movement at pick stations, detect idle or missing trolleys, and ensure picking flows as expected — reducing delays and increasing picking throughput with cart-aware logistics.

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01
Transport

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Production

Synchronized Line Feeding with Trolley Tracking

Detect when trolleys arrive at workstations or are emptied, enabling just-in-time kit delivery and smooth part replenishment without halts or confusion.

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frequently asked questions

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Can the sensor count multiple trolleys stacked or nested together?

Yes! The sensor can be configured to detect and count nested trolleys based on weight or specific physical characteristics. This is particularly useful for tracking storage areas where trolleys are stacked to save space. The counting algorithm can distinguish between single, double, or multiple nested units based on your specific trolley design.

Can the sensors communicate with AGV systems for automatic trolley management?

Absolutely! The Trolley Sensor integrates seamlessly with AGV and warehouse management systems through WiFi and LoRaWAN. When sensors detect empty slots or full trolley staging areas, they can automatically trigger AGV dispatch to redistribute trolleys, creating a self-managing trolley ecosystem throughout your facility.

How does the floor-mounted design hold up to forklift traffic and daily wear?

The sensor features an industrial-grade ABS housing rated for warehouse environments. It can withstand repeated trolley loads and forklift passes when properly installed. The low-profile design (23mm height) minimizes impact risks, while screw-down or adhesive mounting options provide flexible installation based on your traffic patterns.

How quickly does the system respond when a trolley is placed or removed?

Response time is typically 1-5 seconds from detection to system update. This rapid response enables real-time workflow adjustments and immediate visibility of trolley status changes.

How do the sensors handle high-interference industrial environments?

The dual communication system (WiFi and LoRaWAN) provides automatic failover in high-interference areas. LoRaWAN specifically excels in industrial environments with heavy metal structures or electronic interference. The robust communication protocols ensure reliable data transmission even in challenging conditions.

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SMAVOO GmbH , Max-von-Laue-Str. 19, 30966 Hemmingen, Germany
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